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1911 STYLE TACTICAL PISTOLSMITHING SCHOOLS
-SAN DIEGO  CA.  Publishers Development Corporation

March 6th - 14th, 2008

Match Grade Barrel Fitting Class -
March 6th-7th, 2008

Class #100A 1911 Safety, Disassembly, Maintenance, Lubrication and Reassembly Class March 8th, 2008 (9am -noon) Maximum of 18 Students

Class #100B 1911 Malfunction and Correction School March 8th 2008 1pm -5pm (Lecture and Example) Maximum of 18 Students

1911 Custom Pistolsmithing School - March 10th-14th, 2008 (see below)

PURPOSE

To provide a hands-on school which teaches professional Pistolsmithing theory and the techniques needed to build a "state of the art" tactical 1911 style semi auto pistol.

SCOPE

Information from basic operating function of the 1911 style pistol through each individual parts design and function in relationship to other parts during the firing cycle. Instruction from basic maintenance through complete preparation of a pistol with the installation of the proper premium after market accessory parts needed to produce a "state of the art" tactical pistol.

 

SUBJECTS TO BE COVERED

1. Safety

A. No live ammo permitted in the classroom
B. Shop work safety rules

1. No smoking in classroom
2. Safety glasses must be worn at all times
3. Point springs away from yourself/others while disassembling /  reassembling
4. No cell phones  

C. Check for clear
1. Check every time you handle a pistol
D. Series 80 System

1. Parts in the system
2. Function of each part

2. Internal Polish and Deburr of all Critical Areas
A. Slide

1. Rails
2. Center rail
3. Bore
4. Breech face
5. Firing pin block plunger hole
6. Disconnector notch

B. Frame

1. Top rails
2. Recoil spring cover
3. Mag well
4. Trigger well
5. Hammer/sear area
6. Main spring chamber

3. Slide Tightening

A. Function
B. Peening method (demo only)

4. Slide to Frame Fitting of Oversize Slide Frame Kits (Demo Only)
5. Ejection Port, Modifications

A. Lowering port height
B. Function of flaring
C. Bullet nose relief

6. Beavertail Grip Safeties, Installation of

A. Different types available
B. Fitting the beavertail grip safety to the trigger system

7. Fit Ambi Safety to Match Frame Cut of High Grip Beavertail Grip Safety
8. Fit Mainspring Housing
9. Fit Plunger Tube
10. Ejector, Installation of

A. Function
B. Different types available
C. Cautions with extended ejector

11. Extractor, Radius and Tension

A. After market extractors
B. Claw Angles
C. Series 80 vs. Series 70
D. Steel Hardness

12. Fit Firing Pin Stop
13. Barrels, Semi Drop In

A. What makes a good match barrel
B. Fitting a semi drop in
C. Nomenclature of the barrel and relationship to good lock up

14. Barrel Bushings

A. Fitting a Match Barrel Bushing
B. Different types of fits

15. Barrel Ramp

A. Polishing
B. Throating
C. Angles of

16. Head Space

A. How to correctly measure head space
B. Measuring your pistol head space

17. Barrel Crowning

A. Reasons
B. Types

18. Triggers, Installation of Match Triggers
A. Different types available
19. Trigger Job

A. Different weights
B. After market parts available
C. Preparing the series 80 parts

20. Thumb Safety, Installation of

A. After market types available
B. Fitting safety to sear

21. Final Fitting of Grip Safety to block Trigger
22. Recoil Spring Guide Rod, Installation of

A. Different types available
B. Function of the guide rod

23. Sights

A. Installation of high visibility sights
B. Different types available

24. Carry Bevel Complete Pistol

A. Slide
B. Frame
C. Barrel Bushing
D. Slide Stop

25. Magazine Well Beveling ( If time allows)
A. After market magazine well attachments
26. Cut Front Strap for High Grip (demo only)
27. Powers Jig (demo only)

You must purchase Kuhnhausen's Shop Manuals Vol I & Vol II on the 45 as a primer to this course. There are many good general pistolsmithing tips and techniques contained in these books. This will give you a good base to start from before attending this course. Vol II contains drawings of the various parts of the 1911 with dimensions included. This information will be invaluable in trouble shooting the various problems encountered when you start to work on a pistol that has had previous work done and does not function properly. Cylinder & Slide, Inc. has both of these books available for sale.

You must also purchase a new 6" or 8" Bastard Cut mill file, handle and file card from your local hardware store or industrial supply house and practice filing before you attend this course. The file card will allow you to keep the file teeth clean of filing particles. This will allow you to keep each filed surface smooth and gouge free. You will be file fitting almost every part during this course. You must be able to handle the file to fit your parts correctly. You need to get a small odd shaped piece of cold rolled soft steel from your local machine shop. Take your file and try your best to file a perfect cube from the piece of steel. The cube only needs to be about 1" square. This will teach you to file straight and true to another surface. If you learn to file before you attend the course you will have much more time to learn the subject matter rather than concentrating on learning to file.

Please bring the following with you when you arrive for the course:

NO BATTERY POWERED DREMEL TOOLS

Cleaning Rod and patches for 45 Auto
Roll of 1" wide Masking Tape
Hacksaw with 18 Tooth Blade (please purchase a rigid hacksaw frame such as a Lennox)
Safety Glasses with side shield
Mini Mag Flashlight
4 - Shop Towels
Variable Speed Dremel Tool with 1/8" & 1/16" Collets (if you are using a dremel tool with flexible shaft, you must bring the dremel tool hanging stand, to hang your dremel tool.  This stand must clamp to the bench.)
3/8" High Speed Variable Speed Drill (must have a lock on button)
3/8" x 7" Mild Steel Rod with 1 ˝" slot cut in one end - centered
1/8" x 3" Mild Steel Rod with 3/8" slot cut in one end - centered
1/8" x 3" Mild Steel Rod with ˝" slot cut in one end - centered
3/16" x 3" Mild Steel Rod with 3/4" slot cut in one end - centered
Dial Caliper - must be made of steel, not plastic, electronic okay but not recommended
(DO NOT PURCHASE inexpensive steel calipers designed for reloading use.  We have found that they are not accurate for our use and tend to come apart.  We recommend you purchase 6" Starrett dial caliper approximately $125 or a 6" Mitutoyo caliper approximately $100.  If you are unable to find these let us know and we will purchase them for you.)
Thin white cotton gloves
Black Magic Marker
4" or 6" Crescent Wrench
Tweezers to handle small parts
Paper type dust mask
Old long sleeve shirt to protect arms from metal chips
White blackboard chalk - several
Sharp pointed scissors (not your wife’s good sewing scissors)
Small needle nose pliers


The Mild Steel Rods you can get at any hardware store. You will need to cut the slots yourself before
you come to class. These are used for polishing.

There is a tool kit and parts kit that will need to be purchased from Cylinder and Slide to build your pistol. 

The total approximate cost for the class is $4300.00.  This, of course, does not include transportation, lodging or meals.

The pistol you build during the class would cost you approximately $2400.00 if we were to build it for you.

A $500.00 deposit is required to hold a class spot which is due now. Final payment on the tools, parts, optional tools and course fee must be made by 60 days before class starts. We will notify you of the shipping fee for all the tools and parts to California before the class begins.

Cancellation/Refund Policy

If you register for the class and then are unable to attend the following will apply:

1. If parts have been purchased for you, you must pay for them. We will try
to fill your slot with another person so that you can get a refund, but we cannot
guarantee that we will be able to fill your slot.

2. If you cancel within 45 days of the course starting date, your $500.00 deposit on the course fee is non-refundable. We will try to fill your slot with another person so that you can get a refund, but we cannot guarantee that we will be able to do so.

The course will be held at Publishers Development Corp. 12345 World Trade Drive, San Diego, CA 92128. Come to the front door, located on the same side as the entrance driveway. We suggest you plan to arrive on Sunday and leave the following Saturday. We will begin on Monday morning at 9:00 a.m. PLEASE DO NOT ARRIVE EARLIER THAN 8:30. We guarantee that you will get your moneys worth in this course. If we need to work for 9_10 hours a day in order to cover everything, that is what we will do.

We will need to ship your pistol to an FFL Dealer after it is finished. Please have your local Dealer send us an FFL noting that it is for you. We will send our FFL with the gun so he will have a copy.

If you are unable to attend at this time but would like us to advise you of future course dates, please let us know.

Thank you for your interest in the Pistolsmithing School and Cylinder & Slide, Inc. We look forward to hearing from you.

Respectfully yours,

 

CYLINDER & SLIDE, INC.

William R. Laughridge

President

TOOLS AND PARTS ARE SUBJECT TO CHANGE DUE TO MANUFACTURERS INCREASE.

THIS CLASS WILL ONLY BE HELD IF THERE ARE AT LEAST 4 STUDENTS ENROLLED.

IF THE CLASS IS CANCELLED BY US AND A DEPOSIT HAS BEEN RECEIVED IT WILL BE REFUNDED.

 

 




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